Custom Ceramic Manufacturing for High Precision Zirconia Components

Product Details
Customization: Available
Application: Aerospace, Architectural, Ceramic Decorations, Electronics, Home Use, Medical, Refractory
Flexural Strength: >1000 MPa
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  • Custom Ceramic Manufacturing for High Precision Zirconia Components
  • Custom Ceramic Manufacturing for High Precision Zirconia Components
  • Custom Ceramic Manufacturing for High Precision Zirconia Components
  • Custom Ceramic Manufacturing for High Precision Zirconia Components
  • Custom Ceramic Manufacturing for High Precision Zirconia Components
  • Custom Ceramic Manufacturing for High Precision Zirconia Components
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  • Overview
  • Products category
  • Product Parameters
  • Company Profile
Overview

Basic Info.

Model NO.
alumina
Purity
99%
Type
Ceramic Nozzle
Tolerance
Od and ID Best to Be 0.005mm
Density
Over 5.95g/cm3
Feature
High Precision, High Mechanical Strength
Material
Zirconia Ceramic
Usage
Ceramic Holder, Structure Ceramic Parts
Color
White, Black, Brown Optional
Shaping Methods
Dry Pressed, ISO Pressed, Hot Pressed
Transport Package
Individual Packaging
Specification
Customized
Trademark
HRT
Origin
Shenzhen
HS Code
8547100000
Production Capacity
10000

Product Description

Custom Ceramic Manufacturing for High Precision Zirconia Components
HAIRUITUOEXCEPTIONAL EXCELLENCE - PROVIDING TOP-NOTCH ALUMINA AND ZIRCONIA CERAMIC SOLUTIONS

 

Specifications of Industrial Ceramic Parts
Optional Materials alumina, zirconia, silicon carbide, silicon nitride, steatite optional
Outer diameter  0.5 ~800 mm
Length 1~1000mm
Roughness To be Ra0.05
Surface treatment Polished, Glazed, Metalized availability
Cosmetic Smooth surface without contamination, deformation, and crack

Achievable Precision After Machining
(1) Axis: Experience unrivaled precision with extraordinary roundness and concentricity at an astonishing 0.002 mm. Complemented by a mirror-like smoothness, achieving a remarkable surface finish of Ra0.1. This ensures that every component exceeds industry standards for precision.
(2) Hole: Achieve mastery in precision machining with our capability to process holes as small as 0.2 mm in diameter, reaching impressive depths up to 6 mm. This precision allows for intricate designs and applications that demand exact specifications.
(3) Slot: Discover endless possibilities with narrow groove widths as fine as 0.1 mm. Customized groove shapes are crafted to seamlessly fulfill unique requirements, opening up a world of design potential for complex components.
(4) Plane: Realize unparalleled accuracy with the ability to process sheets as thin as 0.1 mm, achieving parallelism at a precise 0.001 mm. The measurement tolerance remains exact at 0.001 mm, with a sophisticated finish of Ra0.1, ensuring consistent quality in every sheet.
(5) Thread: Meticulously machine M2 internal threads with outstanding GB-7h accuracy, while external threads are crafted with precision, boasting GB-6g accuracy, free of size constraints. This precision facilitates reliable assembly and integration into more extensive systems.
 

Description of Alumina Ceramic Parts
Aluminum oxide (Alumina) stands out for its versatility and cost-effectiveness in comparison to other advanced ceramics. Known for its exceptional electrical insulation resistance, superior high-temperature performance, extreme hardness, wear resistance, and excellent chemical stability, alumina effortlessly withstands harsh temperatures and corrosive environments, making it an ideal choice for the most demanding applications.
Our cutting-edge facility produces alumina parts with purity levels ranging from 75% to an extraordinary 99.8%. Each ceramic component is meticulously crafted using sophisticated techniques such as dry pressing, hot pressing, ceramic injection molding, and ISO pressing. For specialized applications requiring tight fits, reduced friction, and optimized insulation, we offer post-sintering secondary processes, including CNC machining, polishing, glazing, and metalizing. We ensure perfection in every piece to meet your rigorous standards and demands.
We proudly manufacture a vast array of alumina ceramic components, including ceramic tubes, rings, discs, rods, arms, and wire guides. Whether your project demands prototyping or large-scale production, we possess deep expertise and capability to provide a solution meticulously tailored to your precise requirements, ensuring that you receive the most efficient and effective results for your needs.



Data Sheet

Zirconia Milling Jars Specification Parameters
 

The application of alumina ceramic partsCustom Ceramic Manufacturing for High Precision Zirconia Components

Remark:
Alumina ceramic parts are widely used in the electronic, electrical, machinery, chemistry, ceramic seal, mineral, new energy, military, aerospace, almost all modern industries.
Products category

 

Remark:

We produce a series of alumina ceramic products, including alumina metalized ceramics, ceramic substrates, ceramic wafers, ceramic guides, and so on.
Product Parameters

Datasheet of technical ceramic materials

Property Units Materials
99.5%Al2O3 99%Al2O3 95%Al2O3 ZrO2 Si3N4
Density g/cm3 ≥3.85 ≥3.80 ≥3.60 ≥6.0 ≥3.2
Water absorption % 0 0 0 0 0
Hardness HV 1700 1700 1500 1300 1550
Flexural strength Mpa ≥379 ≥338 ≥320 ≥1200 ≥600
Compressive strength Mpa ≥2240 ≥2240 ≥2000 ≥1990 ≥2500
Fracture toughness Mpa m1/2 4-5 4-5 3-4 6.5-8 6
Max. service temperature
(Non-loading)
ºC 1675 1600 1500 1000 1200
CTE (20-800ºC) 1×10 -6 /ºC 6.5~8.0 6.2~8.0 5.0~8.0 8.0~9.5 3.1
Thermal shock T(ºC) ≥250 ≥200 ≥220 ≥300 ≤1000
Thermal conductivity(25ºC) W/m.k 30 29 24 3 15~20
Volume resistivity (25ºC ) ohm.cm >1 x 10 14 >1 x 10 14 >1 x 10 14 >1 x 10 11 >1 x 10 12
Insulation strength KV/mm 19 18 18 17  
Dielectric constant(1Mhz) (E) 9.7 9.5 9.5 29  
     

Our Products and Applications
 
Custom Ceramic Manufacturing for High Precision Zirconia Components
Custom Ceramic Manufacturing for High Precision Zirconia Components
Custom Ceramic Manufacturing for High Precision Zirconia Components
Company Profile

Shenzhen Hairuituo New Materials Co., Ltd., strategically located in the vibrant and dynamic Shenzhen, China.
Shenzhen Hairuituo New Materials Co., Ltd. is a trailblazer in the ceramic industry, expertly weaving a complex tapestry of development, design, molding, sintering, and production. Our mission is to produce high-precision ceramic products that consistently exceed the loftiest expectations. With a decade of distinguished service, we have proudly established successful partnerships with over 2,000 esteemed clients and 60 leading universities. Our cutting-edge facility, sprawling across 2,000 square meters, is powered by a dedicated team of 50 professionals, propelling an impressive annual production value approaching 20 million. Our outstanding industry reputation is built on our diverse product line, which includes ceramic rods, tubes, plates, blocks, and precisely engineered industrial components. Equipped with state-of-the-art, high-precision equipment for ceramic forming, sintering, and machining, we guarantee unmatched quality and precision. We are committed to collaborating on ventures both locally and globally, nurturing a culture of innovation and excellence.

Why Choose Us?

1. A decade of unrivaled expertise in the production of industrial ceramics.
2. Unmatched quality products offered at remarkable affordability.
3. Ultra-high precision components crafted with the utmost tolerances.
4. Seamless and punctual production schedules tailored to your specific needs.
5. A seasoned and exceptional R&D team leading the way in innovation.
6. A stellar reputation recognized both nationally and internationally.
7. Flexible Minimum Order Quantities, catering even to the smallest requirements.
8. A dynamic and committed team dedicated to providing outstanding after-sales support.


Factory Show
Custom Ceramic Manufacturing for High Precision Zirconia Components
Custom Ceramic Manufacturing for High Precision Zirconia Components
Custom Ceramic Manufacturing for High Precision Zirconia Components
 

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